Purification device of Styrene process condensate

Advanced solution for efficient oil and iron removal from styrene production process condensate

Product Overview

Purification device of Styrene process condensate

Advanced purification for styrene production

Before steam condensate produced during styrene production can be reused, it must go through oil and iron removal purification to reach specific quality standards. The steam condensate contains impurities like iron, hydrocarbon, oil and other contaminants.

High-emulsified oil and iron removal under high-temperature conditions has remained a challenging industrial problem. Through two years of research and development, our company's Purification device of Styrene process condensate provides an effective solution.

Key Advantages

  • Suitable for low-pressure waste heat boiler applications
  • Meets incoming water index of condensed water refining devices
  • Stable operation with high water recovery rate
  • Low operating costs during continuous operation
  • Effective removal of high-emulsified oil and iron
  • Handles high-temperature process conditions

Industry Challenge & Our Solution

Industry Challenge

High-emulsified oil and iron removal under high-temperature conditions has been a persistent problem in styrene production processes.

  • Difficult to remove high-emulsified oils
  • Iron contamination in process condensate
  • High-temperature operating conditions
  • Complex hydrocarbon impurities
  • Strict quality requirements for water reuse
  • High operating costs with traditional methods

Bidun Solution

Our specialized purification device effectively addresses these challenges with advanced interception technology.

  • Effective removal of high-emulsified oils
  • Comprehensive iron removal capability
  • Stable performance at high temperatures
  • Handles complex hydrocarbon mixtures
  • Meets strict water reuse standards
  • Reduced operating costs

Technical Specifications

The Purification device of Styrene process condensate delivers exceptional performance in treating challenging process condensate with high efficiency and reliability.

Incoming Water Index

Parameter Unit Value
Water Temperature °C 90
pH - 6-9
Oil Content mg/L 50
Iron Content μg/L 2000
SS mg/L 10

Outgoing Water Index

Parameter Unit Value
Oil Content mg/L ≤2.0
Iron Content μg/L ≤150
Electric Conductivity - Basically agrees with inflow (deviation ratio 10%)
SS mg/L ≤5.0

Applications

Our Purification device of Styrene process condensate is designed for specific applications in styrene production facilities.

Low-pressure Waste Heat Boiler

Integration with waste heat recovery systems for improved energy efficiency

Condensed Water Refining

Pre-treatment for condensed water refining devices meeting strict inlet requirements

Water Reuse Systems

Enabling closed-loop water systems for sustainable styrene production

Styrene Production

Direct integration into styrene manufacturing processes for condensate treatment

Key Advantages

Advanced Technology

Utilizes proprietary interception technology specifically developed for styrene process condensate challenges through two years of R&D.

Operational Stability

Maintains consistent performance even under varying process conditions, ensuring reliable operation.

High Water Recovery

Maximizes water reuse with high recovery rates, reducing freshwater consumption and wastewater generation.

Cost Efficiency

Lower operating costs compared to traditional methods, providing significant economic benefits.

High-Temperature Performance

Effectively operates at 90°C process conditions, maintaining treatment efficiency in high-temperature environments.

Energy Integration

Compatible with low-pressure waste heat boiler systems, enabling energy-efficient operations.

System Operation

The Purification device of Styrene process condensate utilizes a specialized process to effectively remove oil and iron from challenging process condensate.

1

Condensate Collection

Steam condensate from styrene production processes is collected for treatment.

2

Pre-treatment

Initial conditioning to prepare the condensate for specialized oil and iron removal.

3

Oil & Iron Removal

Proprietary interception technology removes high-emulsified oils and iron contaminants.

4

Polished Water Output

Purified water meeting strict quality standards is ready for reuse in processes.

Optimize Your Styrene Production Process

Contact our technical experts to learn how our Purification device of Styrene process condensate can enhance your water reuse efficiency and reduce operational costs.

Request Technical Consultation